Polyurethane Materials  >  Design & Styling Boards

Polyurethane Design and Styling Boards

Polyurethane Design Board Supplier

Low Density Polyurethane Tooling Boards

Base Materials can manufacture a range of bespoke low density polyurethane boards for use in a wide range of applications.

Benefits Include:

  • Versatility
  • Lightweight
  • Easy and quick to cut
  • Suitable for CNC machining or modelling by hand
  • Range of densities available

Design Board Ideal applications:

  • Automotive conceptual design modelling
  • Industrial and commercial product design models and prototypes
  • Film and TV set and prop production
  • Architectural modelling
  • Low impact holding jigs
  • Plugs for GRP and FRP moulds

Polyurethane Products & Properties:

Low Density Polyurethane Tooling Boards

Product BP80 BP150 BP240 BP350 BP450
Colour Cream Light Green Peach Apricot Orange
Density (1 kg / m3) 80 150 240 350 450
Applications Design models
Styling models
Master models
Arts & Crafts
Master models
Styling models
Arts & Crafts
Architectural models
Master models
Styling models
Arts & Crafts
Architectural models
Inspection models
Master models
Styling models
Cubing models
Laminating models
Master models
Styling models
Cubing models
Laminating models
Key Properties Excellent milling properties
Low dust formation
Excellent surface quality
High Tg
Excellent milling properties
Low dust formation
Fine surface quality
Good dimensional stability
Excellent milling properties
Low dust formation
Fine surface quality
Good dimensional stability
Fine surface quality
Easily shaped and machined
Good dimensional stability
Creates shavings
Fine surface quality
Excellent milling properties
Good dimensional stability
Creates shavings
Hardness (Shore D) 28 (Shore A) 9 (42 shore A) 23 35 40
Coefficient of
thermal expansion
(106K-1)
80 65 65 60 52
Glass transition temperature
(Tg) oC
100 76 79 72 70
Compression strength (MPa) 0.7 1.6 3.6 7 9.5
Flexural strength
(MPa)
1.05 2.2 5.1 9 10
Thermal conductivity
@10oC (W/mK)
0.027 0.033 N/A N/A N/A
Dimensions mm
(Length x Width)
2500mm x 1200mm 2000mm x 1000mm 2000mm x 1000mm 1500mm x 500mm
2000mm x 1000mm
1500mm x 500mm
Thickness 50mm, 100mm,
150mm, 200mm
50mm, 100mm,
150mm, 200mm
50mm, 100mm,
150mm, 200mm
50mm, 75mm,
100mm, 200mm
50mm, 100mm,
150mm, 200mm

All products are available in a range of design and styling board dimensions with matched materials adhesives, sealers, and release agents.

Contact us discuss your project requirements.